Polycarbonate cards, was known for the durability and security features, undergo a meticulous manufacturing process involving several key stages.
Material Preparation: Select polycarbonate card films, such as overlay film, laserable film, and white card core sheet, in the appropriate thickness and dimensions.Different cards with different thickness and sizes.
Printing and Personalization: the polycarbonate card film sheets are printed using specialist printers that can add detailed patterns and customized text. To improve card security, this phase involves incorporating security elements like microtext or holograms.
Lamination and Encapsulation: Multiple layers are fused together through lamination, enclosing the printed sheet within protective layers of polycarbonate. This encapsulation ensures the card's resilience against wear, tear, and tampering.
Cutting and Finalization: To create distinct card sizes, the PC card films are precisely cut once the layers are firmly bonded. To get the final card measurements, the edges are smoothed and extra material is cut out.
Quality Assurance: Throughout the process, the cards are subjected to stringent quality tests that look for issues with durability, printing precision, and the integrity of security features.
In order to create cards that provide durability, security, and customization choices for a range of sectors, the intricate process of making polycarbonate cards requires accuracy, technology, and rigorous quality checks.
