What is Polycarbonate Card Core Sheet
Polycarbonate card core sheets are composed of multiple film layers bonded together under high temperature and pressure. Prevents tampering of the card.
Benefits of Polycarbonate Card Core Sheet
Polycarbonate materials are very strong and durable.
Polycarbonate card core boards are lighter and easier to install than glass or other roofing materials.
Polycarbonate Cards are translucent or transparent.
Polycarbonate card core boards can resist corrosion and prevent deterioration.
Polycarbonate card core boards have a long service life.
Polycarbonate card core layers can be used in a variety of technologies, such as laser etching and UV ink printing. It can effectively prevent the card from being counterfeited or tampered with, and protect the cardholder's information security.
Easy to process, cut and shape, suitable for various card making processes.
Polycarbonate Laser Film
Zhenzhen's polycarbonate laser film is made of high-quality polycarbonate material, durable and tamper-proof.
Polycarbonate Card Core Board ID cards and passports are tools for verifying identity and secure transactions. Use polycarbonate card core board to protect the life and security of documents.
Transparent Polycarbonate Cover Film
Polycarbonate card material, transparent polycarbonate cover film is used to make ID cards, passports, driver's licenses and security documents. It is mainly used to produce plastic cards and advertising materials.
Transparent Polycarbonate Overlay Film
Transparent polycarbonate cover film, customizable in size, mainly used as a protective layer for high-security cards such as bank cards, social security cards, ID cards and RFID cards. Polycarbonate is a colorless and transparent thermoplastic material. PC film has obtained ISO9001 quality system certification.
Polycarbonate film is our ID card solution, designed for the production of high-security ID cards. Made from premium polycarbonate material, the film is durable, tamper-resistant and clear.
ID Security Polycarbonate Film
ID Security Polycarbonate Film is easy to process and can be used for printing, holographic hot stamping, lamination and die cutting.
Polycarbonate Film For ID Card
High transparency: The film allows card details to be clearly seen.
High mechanical strength: The material is durable and wear-resistant.
Polycarbonate Film For Passport
Polycarbonate films for passports combine precision, clarity, durability and security. We can customize different sizes.
Use our Polycarbonate White Card Core - durable and clear for durability and high protection of your ID card.
Why Choose us
Professional service
We can accept factory inspection and goods inspection at any time. Technical discussion, research and development of new products, and complete after-sales service.
Speed
Our organization is streamlined for fast turnaround on orders and immediate response to emergencies or unexpected opportunities.
Fantastic customer service
Nothing is more important to us than customer satisfaction. With our 'can-do attitude' we ensure our customers' expectations are exceeded at all times – from delivering great solutions on time to providing advice and resolving queries as quickly as possible.
Quality and satisfaction
We guarantee quality and satisfaction on all of our projects. Although we deliver the most professional content on the first try, this guarantee gives you the peace of mind that you are entitled to free unlimited revisions until it reaches the point where you are happy with it.
Properties of PC vs PVC
|
Polycarbonate |
PVC |
|
Clear/white Good weather resistance Easy to process eco friendly to the environment Cost is higher in high grade ID security cards |
Clear/white easy to be deformed easy to process Harmful to the enviroment Low cost in a variety of common plastic cards |
Application of Polycarbonate Card Core Sheet
National Identity Cards
The application of the PC card core sheet on ID cards ensures the high security and anti-counterfeiting performance of the ID card. Due to the high transparency and abrasion resistance of PC core, the information on the ID card can be clearly displayed and is not easy to be damaged. In addition, the high temperature resistance of the core layer of the PC card also ensures the stability and safety of the ID card in a high temperature environment. These features effectively prevent the counterfeiting and imitation of ID cards and protect the legitimate rights and interests of citizens.
Passport
As an important document for international travel, passports have high requirements for security and durability. The application of PC card base core layer makes the passport have excellent wear resistance, scratch resistance and tamper-proof performance. At the same time, the high transparency of the PC overlay guarantees the clarity and authenticity of the information on the passport. Together, these features improve the security and credibility of the passport, providing a strong guarantee for international travel.
Driver's license
In the production of driver's license, the application of the PC card core sheet ensures the durability and anti-counterfeiting performance of the driver's license. Due to the high strength and high temperature resistance of the PC films, the driver's license is able to resist the effects of wear and tear in daily use and high temperature environments. In addition, the anti-counterfeiting technology of the core layer of the PC card also effectively prevents the counterfeiting and tampering of the driver's license, ensuring the safety and effectiveness of traffic management.
Smart card:
Smart cards are usually integrated with chip technology and are used to implement a variety of functions, such as payment, authentication, etc. The application of PC card base core layer in smart card not only ensures the physical strength and durability of the card, but also provides good electrical performance and supports the stable operation of the chip. In addition, the environmental sustainable characteristics of PC core also meet the environmental requirements of smart cards as modern technology products.
Polycarbonate (PC) card core sheets generally exhibit good chemical resistance, making them suitable for a variety of applications where exposure to chemicals may occur. Some common chemicals that PC is resistant to include:
Alcohols: PC resists the effects of various alcohols such as ethanol, methanol, and isopropanol.
Hydrocarbons: It shows resistance to hydrocarbons including gasoline, diesel fuel, and various oils.
Acids: PC is resistant to many acids, including dilute acids like acetic acid (vinegar) and stronger acids like hydrochloric acid.
Bases: It also withstands exposure to bases such as sodium hydroxide (caustic soda) and ammonia.
Water: PC is highly resistant to water and moisture, making it suitable for outdoor and wet environments.
However, while PC exhibits good resistance to many chemicals, it may be susceptible to damage from certain solvents such as ketones, chlorinated hydrocarbons, and aromatic hydrocarbons. It's essential to consider the specific chemical environment.
How to make Polycarbonate Card Core Sheets
First, prepare high quality PC (polycarbonate) raw materials. These raw materials are carefully screened to ensure that they meet demands of the physical and chemical properties required.
The PC raw material is heated to a molten state, and the molten PC material is extruded into a film of a certain thickness by an extruder. This process requires precise control of temperature and extrusion speed to ensure uniformity and quality of the film.
The extruded PC card core sheet is passed through a cooling unit, which allows it to cool and cure rapidly. This step helps maintain the flatness and stability of the film.
Surface treatment of PC films, such as coating, printing or laminating other materials, as required. These treatments can enhance the aesthetics, durability or functionality of the card base.
The PC film is cut into customzied card sizes, These operations enable the card base to adapt to the needs of different card making.
Strict quality inspection is carried out on the completed PC card base core layer, including dimensional accuracy, surface quality, physical properties and other aspects of inspection. Only card bases that meet the standards will be used for subsequent card production.
7.Packaging and Storage
The qualified PC card base core layer is packaged and properly stored in a dry, cool environment to prevent moisture, deformation or damage.
Dimensional accuracy check:
The length, width and thickness of PC card core sheet are strictly measured to ensure that they are in line with the standard dimensions. The dimensional accuracy directly affects the subsequent process of card making and the use effect of the final product.
Surface quality inspection:
Observe whether the surface of Polycarbonate Card Core Sheet is smooth and smooth, without bubbles, scratches, stains and other defects. At the same time, check whether the surface coating or printing is uniform, clear, no color difference or blurring.
Physical performance test:
Through a series of physical property tests, such as tensile strength, bending strength, impact strength, etc., evaluate the mechanical properties of the PC card core layer. These tests reflect the durability and stability of the core layer of the card base, ensuring that it is not easily damaged in daily use.
Heat and weather resistance test:
The PC core layer is placed in a high or low temperature environment to observe whether deformation, cracking and other phenomena occur. At the same time, by simulating sunlight or ultraviolet irradiation, the weather resistance of the core layer of the card base is tested to ensure that it can remain stable under different environmental conditions.
Chemical performance test:
Check whether the core layer of the PC card base contains harmful substances, such as heavy metals and toxic solvents. At the same time, the resistance of the core layer of the card base to common chemicals, such as acids, bases, solvents, etc., is tested to ensure that it is not susceptible to chemical corrosion during use.
Batch consistency check:
The same batch of PC card base core layer is sampled to compare the size, performance and other parameters among the samples are consistent. This helps to ensure quality stability and reliability of the entire batch.
Company Profile
Zhenzhen, established in 2021, is a professional and powerful manufacturer and has been engaged in researching, development, production of polycarbonate and PETG films. With a commitment to innovation and excellence, Zhenzhen has invested over 21 million USD in state-of-the-art production lines for plastic films and sheets, all of which are imported to ensure the highest quality.
Our Certificate
Zhenzhen has successfully passed the ISO9001 quality management system, and got the certificates of ISO9001, SGS,UL solutions,BSIC and other certifications, ensuring to meet global environmental and safety standards.
Asked Questions
Q: What is PC card core sheet?
Q: What are the characteristics of PC card core material?
Q: How does PC card core material differ from PVC?
Q: Can PC card core sheet be printed on?
Q: Can PC card core resist chemicals?
Q: How environmentally friendly is PC card core ?
Q: Which industries is PC card core suitable for?
Q: Are there various thickness options for PC card core material?
Q: Can PC card core material be customized?
Q: What is the price of PC card core material?
Q:Does PC card core yellow or degrade over time?
Q: Can PC card core material be recycled?
Q: Are there fire safety considerations for PC card core material?
Q: Can PC card core material be die-cut or punched?
Q: Is PC card core sheet compatible with RFID technology?
Q: How long does PC card core sheet last?
Q: Can PC card core material be used in contactless smart cards?
Q: Is PC card core sheet suitable for high-security applications?
Q: Are there specific cleaning instructions for PC card core sheet?
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